“Digitisation has already disrupted several industries. We wanted to assess
its impact, analysing not only its challenges, but also its opportunities,
to understand how digitisation can add value to the petrochemical supply
chain,” recalls *Caroline Ciuciu, CEO of EPCA, the European Petrochemical
Association*. *Professor Ann Vereecke* and her team, in close collaboration
with EPCA, set out to find answers. A detailed report was released last
month and now Caroline and Ann reflect on the findings. They are joined by *Johan
Devos, Sales Director Europe at EPCA member Bertschi AG and Chairman of the
EPCA Supply Chain Program Committee (SCPC)*.
Strategic importance
“EPCA is the primary European network for the global petrochemical business
community,” explains Caroline. “One of our main objectives is to support
our members on key topics that underpin the sustainable development of the
sector in Europe. Supply chain and logistics have become increasingly
important to the strategy and management of our member companies.”
Johan nods in agreement. “In our sector, transparency and visibility of the
entire supply chain are crucial. As we’re operating in an ever-more
globalised context, our logistics have become more complex. Now, digital
technologies can play an important role not only in optimising our supply
chain processes, but also in improving transparency and visibility, which
have become all the more important.”
Convincing track record and approach
“When digitisation emerged on our radar as an issue worth exploring for the
benefit of the EPCA community, we evaluated various academic partners,
Vlerick being one of them. As it happens, we already had a long-standing
relationship with the School, having worked together on several other
topics, such as sustainable and resilient supply chains, and talent and
technology drivers for supply chain leadership. But also, the Vlerick team
takes a holistic approach to digitisation. For them it’s not only about
technologies, they also look at all the other aspects that are critical to
a successful digital transformation, i.e. strategy, governance,
capabilities, mindset and so on. That’s why we decided to partner with
Vlerick, because of the combination of this comprehensive approach and a
deep knowledge and understanding of the petrochemical sector and its supply
chain.”
Baseline survey
The petrochemical supply chain players are diverse, from refineries to
petrochemical producers to manufacturers of smartphones, shampoos and
plastic bottles, as well as traders and distributors, but also service
providers active in a range of logistics services, such as shipping,
transportation, warehousing and cleaning, and non-logistics services.
The team carried out a survey among the various supply chain actors to
measure their digital awareness and maturity as well as their ambitions. *Almost
240 managers and experts from across the petrochemical supply chain
participated in this survey*, providing valuable insights and baseline
information.
Driven by customers
The survey shows that the sector is still lagging when it comes to
digitisation. Ann stresses this is not a criticism: “Actually, it’s rather
typical of industries that are more upstream, further away from the final
customer. Digitisation is mostly driven by the consumer market. Having said
this, when it comes to digitisation, there’s a marked difference between
petrochemical producers and the other actors. Mind you, we’ve focussed on
the processes in the supply chain. So, we haven’t been looking at the
automation of the production processes in the factories as such –
petrochemical plants have long been automated.”
One of the most remarkable findings of the survey, according to Ann, is
that both digital achievement and ambition are higher the more you move
downstream in the supply chain: “They’re higher among logistics services
providers, traders and distributors than among petrochemical manufacturers.
The petrochemical sector clearly counts on the logistics services providers
to help drive digitisation. This should come as no surprise: logistics
services providers are usually active in several other sectors as well,
such as retail, which is one of the more advanced in terms of
digitisation.”
Improved efficiency, safety and sustainability
“Not only did we want to get a clearer picture of the actual situation”,
says Caroline, “we also wanted to identify where innovation is coming from,
who these frontrunners are. That’s why we also collected no less than
eleven case studies that will provide other supply chain players with food
for thought and inspiration.”
Several of these case studies illustrate the successful implementation of
tracking, tracing and sensing equipment. Solutions like these improve asset
utilisation and enable more efficient and leaner operations, resulting in
significant cost savings for the organisations in question. Their customers
also benefit from them through more reliable deliveries. And finally, they
contribute to an even safer and more sustainable supply chain.
Trust
Other case studies showed the use of portals and data platforms to share
information and facilitate collaboration between various parties in the
supply chain, which highlights the issue of trust, as Ann points out:
“Technology is one thing, creating sufficient trust to be able to actually
share data and collaborate effectively is another. But we’ve been able to
include some nice examples that show it can be done.”
“Also worth mentioning perhaps is the use of blockchain,” she adds.
“There’s been a lot of talk about it and it’s still in its infancy, but
some organisations have already set up a pilot.”
Culture of innovation
“What also emerged from both the survey and the case studies was the
importance of creating a new culture of digital innovation,” Caroline
continues. “In an environment like ours this is less obvious than it seems.
Successful digital innovation needs experimentation, which in turn implies
a mindset different from the one we’re used to, one in which strict
procedures are required to guarantee security and safety.”
Ann: “Exactly. You need room for fast failure without putting your
operations at risk. Vopak and the Port of Rotterdam are particularly
inspiring examples in this respect.”
Human resources
And finally, the survey as well as several case studies highlighted the
people aspect. “Organisations are faced with the challenge of attracting
sufficient analytical skills”, explains Ann. “But also, while their more
experienced staff may lack digital capabilities, the younger and digital
savvy generation often lacks sector knowledge. It’s important to play to
each of their strengths.”
She goes on: “Other concerns often voiced when digitisation is discussed
are that it’s dehumanising, that people will not be able to keep up and
that certain jobs will disappear. Our case studies show the opposite is
true. Transport and logistics company Bertschi is a case in point with its
mobile app for truck drivers.”
Visibility
Johan explains how this app works: “It connects all our drivers and
vehicles to our central systems, providing real-time information on the
status of the shipment, the truck’s loading weight, its location, its
estimated time of arrival and so on, which greatly improves the efficiency
of everyone involved – planners, drivers, logistics partners and customers.
Our customers have secured access to a personalised dashboard with their
real-time information, so they can better plan their own processes. In
short, this app provides visibility, which also adds to the security of our
supply chain operations. What’s more, it fits in with our efforts to set up
a paperless trail. As you know, the transport sector demands a lot of
paperwork – CMRs*, cargo documents, certificates of analysis, customs
clearance documents, invoices etc.. Our drivers carry a lot of documents
that can get lost. By digitising these documents we’ve significantly
reduced the administrative burden for both our drivers and our back-office.
That, and the fact that the users were involved in the development of this
app has certainly contributed to its acceptance.”
Tip of the iceberg
Johan believes the report is a good summary of what’s going on. “While
according to the survey the petrochemical sector may be lagging, it’s clear
that customers from our customers, i.e. manufacturers of consumer goods and
retailers, are pushing for more digitisation. And the case studies show
we’re on the right track. Mind you, these examples are just the tip of the
iceberg. You can’t expect organisations to share all business sensitive
information,” he says smiling. “At Bertschi we’re also working on other
projects.”
Momentum
Caroline is also happy with how the project went: “We were impressed with
the academic rigour and methodology Ann and her team brought to the table
and we really appreciated how they worked with us and the other members of
the SCPC in a true spirit of co-creation.”
“We’re also extremely pleased with the enthusiasm with which our EPCA
members have participated. Nearly 240 of them have taken the time to
reflect, discuss with colleagues and respond. It has generated a momentum
in our community, which is an achievement in itself.”
What’s next?
All are eager to continue this journey, which is why this coming June EPCA
and Vlerick are organising an interactive workshopwith the report as a
starting point. “We’ve already received a lot of interest,” says Johan.
“Digitisation is obviously a hot topic.”
Caroline concludes: “We want to maximise the benefits of the work done so
far, by sharing the findings with an even bigger audience and by offering
the participants the opportunity to discuss, exchange ideas and reflect on
the way forward.”
** an international consignment document travelling with the goods,
required for movement by road. CMR stands for Convention Relative au
Contrat de Transport International de Marchandises par Route, i.e.
Convention on the Contract for the International Carriage of Goods by Road.*
*Want to know more?Download the full report ‘**Digitisation in the
petrochemical supply chain**‘ – including the eleven case studies – at the
EPCA website.*
[image: EPCA workshop Digitisation in the petrochemical supply chain]
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